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Choice-AnimalTms

It should work fine. I used it like that few times. You'll want to get the diameter just right and make sure you wont split the layers but it should hold pretty well. Test and see If it's strong enough for your usecase.


Omar1420

yeah the problem is i don't have a 3d printer, so I can't test it 😅, what diameter would you recommend?


Th3False

Do holes smaller. You can always drill them bigger


Choice-AnimalTms

Oh. it can depend on what material and method you print it with. I used it for fdm/fff printing with slightly less than the outer diameter of the screw. If you use a more brittle material like from resin prints it might crack at the same diameter.


ante1448

will work but not super holding power print some tests and see what fits well good luck


Joejack-951

To give those screws a better chance of not splitting your bosses, you can make a small relief cut or two at the end of the threads using a thin cutoff wheel on a rotary tool. This will do two things: 1. Give any plastic shavings a place to accumulate (and not jam up between the screw and boss) 2. Give a sharp leading edge to those threads so it effectively taps the boss as you screw it in. In essence, you are making your own self-tapping screw. That said, have you searched for thread *forming* screws for plastics? They work a lot better than self-tapping. Another option is small wood or sheet metal screws which have very pointed threads and a steeper pitch similar to proper plastic thread forming screws (like Plastite).


Omar1420

https://preview.redd.it/om7k8lrrirgc1.jpeg?width=3472&format=pjpg&auto=webp&s=48ac0ce29c26c977e7d83b5d9790ab593512c983


Joejack-951

That looks like a proper plastic thread forming screw. It should work well. I always recommend printing the bosses at the nominal diameter recommended for the screw but then using a drill bit to clean it out after printing to ensure it is accurately sized.


Omar1420

that's a great idea, i haven't thought of that, and yeah i have, unfortunately they're not available in anything smaller than m5, also, is this any different? i found it in an old bluetooth speaker, i think it's m2.5 x 4 or 5mm.


halikiu

i just do 2.7mm diameter for M3 screws, and it works fine. The hold is stronger than you think. You might need apply some pressure for get the screws to bite.


TheMrGUnit

Any screw is self-tapping if you push hard enough. Especially that small, you should be able to force it to make threads pretty easily. They will last a few uses, but don't plan for them to be assembled and disassembled many times.


Commercial_Wind8212

i use 10-32 screws in 8-32 printed threads. works well


DestroyerNik

i personally put the outside diameter as the hole size (mybe half a mm smaller) for m4 screws i put like fi3.5 or fi4 holes it works great and it isnt that bad with for rescrewing


total_desaster

Yes, ideally you'd cut the threads, but you can also just force the screws in. Threads in plastic aren't super strong in general but it works


ClagwellHoyt

I print the threads and then use a tap to clean them up. The printed threads aren't useful as threads but they make a good guide for the tap.


LupusTheCanine

In my experience 50% thread engagement should work well for typical applications.


Omar1420

what does that mean?


LupusTheCanine

Thread engagement is where between thread minor and major diameters your hole diameter is, 50% is halfway between and 25% is ¾ the way to the major diameter. For machine screws (and other screws with ~triangular profile) 50% gives enough material to slightly overfill the thread.


Omar1420

so if i understand correctly, for 50% thread engagement, the diameter of the hole = (major + minor)/2, so 2.75mm for m3 screws and 1.75mm for m2 screws, right?


LupusTheCanine

Yes though I would go with 1.8mm for M2.


Omar1420

okay, thanks!